Daystar™ produces millions of plastic injection molded parts every year on micro processor controlled Van Dorn molding machines ranging in size from 85 to 400 tons. We are extremely experienced in running elastomeric compounds such as flexible PVC's, thermoplastic polyurethanes, and TPR's. We also run large quantities of other thermoplastic resins.
The design and production of elastomeric boots or bellows is a Daystar™ specialty. We have developed proprietary design software, specialized injection molding bases, special purpose robotics, and unique boring and turning tools that enable us to provide the optimum boot solution to our customer at unrivaled tooling and piece part prices.
Daystar™ has always met our customers' needs by designing and producing the highest possible quality parts. Since 2000, Daystar has been certified ISO 9001, and we currently hold ISO9001:2008 certification. This demanding certification, recognized worldwide, ensures our customers that the entire process, from design to shipment, is independently verified and documented to meet or exceed our customers' expectations.
Daystar™ is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the automotive industry. We have developed several families of proprietary polymer formulations that give us the ability to match material properties to the specific application at hand.
Engineering excellence is not just a catch phrase at Daystar™ - it is the foundation of our company. Daystar™ engineers can execute all aspects of the design process for part modeling and simulation to multi axis toolpath creation.
Daystar™ has been producing high quality injection molds for over 30 years ranging in sophistication from single cavity prototype molds to multicavity molds with hot runners and side actions.
Our production facility includes multiple dispensing lines, a clean room for steel preparation for bonding operations, several custom designed automatic parts trimmers, a laboratory for testing part designs and material properties, and most importantly, a skilled team with a proven track record.